They are equipment capable of altering voltage and characteristics of electric current they receive to transform it into suitable for specific uses.

Those that receive direct current and transform it into direct current with a different voltage are called DC-DC converters. They are not widely used in photovoltaic systems.

Those that receive direct current and transform it into alternating current are called DC-AC converters or inverters. The function of an inverter is to change a DC input voltage to a symmetrical AC output voltage, with the magnitude and frequency desired by user.

They allow to transform 12V or 24V direct current that modules produce and store batteries, in 125V or 220V alternating current.

This allows use of electrical devices designed to work with AC.

A simple inverter consists of an oscillator that controls a transistor, which is used to interrupt incoming current and generate a square wave. This square wave feeds a transformer that softens its shape, making it look like a more sinusoidal wave and producing the necessary output voltaje.

The voltage output waveforms of an ideal inverter should be sinusoidal.

This gives rise to different types of inverters:

1) Square wave inverters: they are cheaper, but less efficient. They produce too many harmonics that generate interference (noise). They are not suitable for induction motors.

Recommended if you want AC power only for a TV, a computer or a small electrical device. Inverter power will depend on device nominal power (for a 19 ” TV a 200 W inverter is enough).

2) Modified sine wave inverters: they are more sophisticated and expensive. They use pulse width modulation techniques.

Wave width is modified to bring it as close as possible to a sine wave. Harmonics content is less than in square wave.

They are the ones that offer best quality / price ratio for lighting, television or frequency inverters connection.

3) Pure sine wave inverters: with a more elaborate electronics, a pure sine wave can be achieved.

Until recently these investors were large, expensive and inefficient; but lately, has been developed equipment with 90% or more efficiency, telecontrol, energy consumption measurement and battery selection.

Since only induction motors and most sophisticated devices or loads require a pure sine wave form, it is usually preferable to use modified sine wave inverters; which are cheaper.

Inverters must be dimensioned from two variables.

First is considering electrical power wattages that inverter can continuously supply during its normal operation.

Inverters are less efficient when used at a low percentage of their capacity. For this reason it is not advisable to oversize them and they must be chosen with a power as close as possible to that of load consumption.

Second is starting power. Some inverters can supply more than their nominal capacity for short time periods. This capacity is important when using motors or other loads that require 2 to 7 times more power to start than to stay running once they have started (induction motors, high power lamps).

Incorporating an inverter is not always the best option from energy efficiency point of view. It may seem an easy solution to convert all solar system output to a standard AC power but it has several disadvantages.

First is that it increases system cost and complexity.

An inverter also consumes energy (in addition to 15% for performance loss) and therefore decreases overall system efficiency.

For a small house electrification (light points, TV and a small appliance) it is possible and profitable to do without the inverter.

For lighting it is better to invest in low voltage lights instead of investing in an inverter.

Laying of 2 lines can be interesting: one connected to batteries to feed points of low consumption lighting or LED and devices that consume DC and another connected to inverter to power appliances that consume AC.

The advantage of the inverter is that operating voltage is much higher and therefore the use of thick cables can be avoided. Especially when wiring is extremely long it may be economically feasible to use an inverter.

A feature that incorporates most modern converters is possibility of operating as battery chargers, taking alternating current from a generator or grid.

This is an extract of contents included in Technical-Commercial Photovoltaic Solar Energy Manual and Sopelia e-learning training.

All you need is Sun. All you need is Sopelia.

On Internet we can find free tools for basic or low complexity solar systems dimensioning and for certain components or accessories estimation.

Sopelia research team has carried out an exhaustive search and testing from which a new corporate website section called Free Solar Tools has been created.

Selected tools were classified into 4 categories.

Today we will analyze the fourth of them: Solar Photovoltaic.

In the first category we have already analyzed tools to obtain data about solar resource and other variables to be considered in energy estimation solar system will provide in our location.

In the second category we have analyzed tools to calculate the “load”, ie the energy demand to be met.

In the third category we have analyzed tools for solar thermal systems dimensioning and system accessories estimating.

Now we are going to analyze tools for solar photovoltaic systems dimensioning and to estimate others individual components of a system.

The order of the tools is not random. We have prioritized the most intuitive, the most universal and those that can be used online without download.

For this fourth category our selection is as follows:

1) Solar Calculator

Approximate calculation tool from which budget, production data and system performance study is automatically obtained.

A Navigation Guide and Manuals can be found at page bottom.

2) Off-grid Solar Systems Calculator

Free online application for off-grid solar systems calculation.

It allows users to introduce new components from any manufacturer and product datasheets to be considered in the calculation.

3) Off-grid Systems Scale Calculator

Solar basic estimation of off-grid systems. Solar modules, batteries, controller and inverter calculation.

4) Solar Water Pumping Calculator

Calculator to obtain approximate energy needs figures for solar water pumping.

5) Solar & Wind Energy Systems Calculation

Tool which determines requirements to meet solar and / or wind contribution for electrification and pumping needs.

6) Grid Connected System Online Simulation

Online application to estimate production and economic income of a grid-connected system.

7) Battery Bank Capacity Calculator

Calculator to estimate battery bank size needed to keep consumption by solar operation.

8) Wire Section Calculator

Tool in JavaScript format for copper and aluminum DC wire calculation.

All you need is Sun. All you need is Sopelia.

Charge controller is a device located between photovoltaic modules and batteries as an element of an isolated solar system.

Modules output voltage is set some volts higher than voltage battery needs to charge. The reason is to ensure that modules will always be able to charge the battery, even when cell temperature is high and generated voltage decreases.

This causes the drawback that once battery reaches its full charge state, module continues to try to inject energy producing an overload that, if not avoided, can destroy battery.

Charge controller is responsible for extending batteries life protecting them from overload situations, controlling load phases depending on their status and even reaching the cut depending on load needs of them.

Charge controllers may be working in one of the following situations:

– Equalization status: equalization of batteries charge, after a period of low charge.

– Deep charging state: regulation system allows charging until reaching final load voltage point.

– Float state: battery has reached a charge level close to 90% of its capacity.

– State of final charge and flotation: regulation system zone of action within Dynamic Flotation Band (range between final load voltage and nominal voltage + 10%).

To know which regulator to incorporate into a photovoltaic system it is necessary to know some elementary parameters.

First, one is isolated solar system nominal voltage. Batteries voltage and photovoltaic solar field define this voltage. Typical values are 12, 24, 48 and up to 60 volts.

The other parameter is photovoltaic modules system load current. It is recommended to multiply short circuit current Isc under standard conditions by 1.25 so that charge controller is always able to withstand current produced by modules.

Known system voltage and determined current value, we can choose the right charge controller. If there are still doubts, we can consult with provider technical department.

The simplest design is one that involves a single stage of control. Charge controller constantly monitors battery voltage but controls charge or discharge, never both. They are the cheapest and the simplest.

This can be achieved by opening the circuit between photovoltaic modules and battery (serial control) or by short-circuiting photovoltaic modules (shunt control).

In case of controllers that operate in two control stages, the two functions are controlled, both charge and discharge of battery. They are more expensive, but they are the most used.

Current charge controllers introduce microcontrollers and control 3 and up to 4 control stages.

During last years a new generation of charge controllers has been developed, whose main characteristics are to make photovoltaic field work at maximum working point and to always render it optimally.

These charge controllers are known as power maximizers or MPPT.

Another advantage of these devices compared to conventional controllers is the possibility of working with a different voltage in the generator field (solar panels) and batteries.

This directly influences in being able to put several modules in series, elevating system tension.

Working with lower currents we can reduce considerably voltage drop losses and use smaller cable sections and therefore of lower price.

For the choice of a conventional controller or an MPPT, we have to assess cost overruns that these systems have compared to benefits that it gives us due to system performance increase. In some cases, annual power increase can reach up to 30% compared to conventional controller.

Charge controller may not be essential in installations where the ratio between modules power and battery capacity is very small (eg: oversized batteries for safety reasons) so that charging current can hardly damage battery.

If modules field power in W is less than 1/100 battery capacity in W / h, charge controller may not be incorporated.

It can also be dispensed with a charge controller if system has self-regulated solar modules (not recommended for extreme climates).

This is an extract of contents included in Technical-Commercial Photovoltaic Solar Energy Manual and Sopelia e-learning training.

All you need is Sun. All you need is Sopelia.