Proposed solution must comply, in order of importance:

– That it’s enough safe .
– That its cost be as low as possible.
– Speed and simplicity in assembly.

A method currently used is anchoring by chemical plug.

There are structures are of different materials. The most commonly used are aluminum and stainless steel.

Manufacturers usually sell the collector with its structure, although you can always design your own structure.

It is not advisable to transfer building cover with the anchor (it can cause leaks).

In case of large installations, a pre-assembly work can be carried out to make assembly on roof faster and cheaper.

In near coast areas, structure must be hot dip galvanized.

Screws should be made of stainless steel or corrosion resistant material.

Anchoring type will be based on:

1) Wind forces that must endure. If collector is South oriented (we are in the Northern Hemisphere), wind that represents a risk is that coming from North (it is the inverse if we are in the Southern Hemisphere), which will exert tensile force on the anchors. The South wind will exert compressive force, not so dangerous. Wind force on a surface is:

f = P. S. sen2α
f = Weight to counteract wind strength.
P = wind load (Kg / m2).
S = collector surface (m2).
sin2α = angle of inclination sine.

Wind force is decomposed into f1, which incites perpendicularly to collector surface and in f2, which does it in parallel.

f1 force is at the end what counts and what is obtained from previous formula.

2) Collectors orientation and inclination. Collectors are oriented towards Ecuador. Normally, if we are in Southern hemisphere, they are oriented towards North and vice versa. Deviations of up to 20% with respect to optimal orientation do not significantly affect system performance and thermal energy contributed.

Collector’s inclination angle will depend on solar equipment use. Orientates inclinations:

• All year use (H.W.S.): inclination angle equal to geographical latitude.

• Winter preferably use (heating): inclination angle equal to geographical latitude + 10º.

• Summer period preferred use (outdoor pools heating): inclination angle equal to geographical latitude – 10º.

Variations of ± 10º with respect to optimum inclination angle practically do not affect performance and useful thermal energy provided by solar equipment.

3) Collecting surface must be free of shadows. In the most unfavorable day of use period, installation must not have more than 5% of useful surface area covered by shadows.

Projected shadows practice determination is made observing environment from collector´s lower edge midpoint, taking the North-South line as a reference.

By making an angular sweep on both sides, we will try to locate nearby obstacles with an angular height greater than 15º / 25º.

A more accurate determination of possible shadows can be made using system sizing software based on simulation methods.

4) Minimum distance between collectors. Separation between collectors rows must be established so that at solar noon of most unfavorable day (minimum solar height) of use period, the shadow of upper edge of a row will be projected, at most, on lower edge of following row.

The formula of minimum distance between collectors is:

DT = L (senα / tan H + cosα)
H is the minimum solar height, which is:
H = (90º – latitude place) – 23.5º
L is collector´s height

If collector’s rows were arranged on a non-horizontal surface, expression would become:

DT = L ((sin (α – β) / tan (H + β) + cos (α – β))

α is still collector inclination angle respect to horizontal.

β is roof inclination angle respect to horizontal. It is positive if cover inclination angle direction coincides with that of collector; and with a negative value otherwise.

5) Finally, calculations must be carried out to ensure that cover or support will be able to support collectors weight, and that of the tank in case of thermosiphon and compact systems.

The R + D + I area of Sopelia has developed Solar Layout, the mobile app that allows collectors and modules to be optimally located at installation site.

All you need is Sun. All you need is Sopelia.

On Internet we can find free tools for basic or low complexity solar systems dimensioning and for certain components or accessories estimation.

Sopelia research team has carried out an exhaustive search and testing from which a new corporate website section called Free Solar Tools has been created.

Selected tools were classified into 4 categories.

Today we will analyze the third of them: Solar Thermal.

In first category we have already analyzed tools to obtain data about solar resource and other variables to be considered in energy estimation solar system will provide in our location.

In the second category we have analyzed tools to calculate the “load”, ie the energy demand to be met.

Now we are going to analyze tools to solar thermal system dimensioning and others to estimate individual components of a system.

The order of the tools is not random. We have prioritized the most intuitive, the most universal and those that can be used online without download.

For this third category our selection is as follows:

1) Solar Thermal Calculator

Approximate calculation tool from which budget, production data and system performance study is automatically obtained.

A Navigation Guide and Manuals can be found at page bottom.

2) Simulation for Solar Thermal System Pre-design

Online application based on the TSOL software that allows solar energy system simulating to ACS and ACS + heating contribute.

Available in German, English, Spanish and French.

3) Solar Fraction Calculation

Free download program developed by IDAE (Institute for Energy Diversification and Saving) and ASIT (Solar Thermal Industry Association) that allows to define a wide variety of solar systems introducing a minimum of project parameters, associated to each system configuration; and in this way, obtain solar system coverage on ACS and pool conditioning energy demand.

4) Solar Expansion Vessel Calculation

Tool developed to calculate solar expansion vessel volume.

Volume values (total circuit, solar collectors, pipes), Maximum system temperature (ºC), Glycol concentration (%), Height between expansion vessel and system highest point (minimum value 1 Bar) and safety valve Pressure setting must be introduced.

5) Thickness Insulation Pipes Calculation

Calculator that allows to estimate minimum and more economical water pipes insulation thickness.

Pipe Grade and Size, Insulation Material, Humidity and Temperature (Internal and Ambient) must be entered.

All you need is Sun. All you need is Sopelia.

We have already talked about flat solar collectors and vacuum tube collectors.

Air collectors are also found in collectors without concentration category.

They are flat and their main characteristic is to have air as heat transfer fluid.

They do not have a maximum limit temperature (convective processes have less influence on the air) and work better in normal circulation conditions, but in contrast they have a low heat capacity and heat transfer process between plate and fluid is not good.

Its main application is heating.

Externally it is not possible to distinguish an air collector from a water collector. It is in the absorber where greatest differences are found. It has a rough shape and lacks the classic pipe of water collector ducts. The air circulates freely on absorber surface collecting the heat that it transforms.

Being a technology that has not been widely disseminated until now, there is no standardized solar collector model and each manufacturer makes its own model.

There are also conical or spherical thermal solar collectors.

Their main characteristic is that they simultaneously constitute collection and storage unit.

Its catchment surface is conical or spherical with a same geometry glass cover. With this form it is achieved that illuminated surface throughout the day, in shade absence, is constant.

Their installation is simple, but they present water stratification problems and useful catchment surface is small.

Its main application is sanitary hot water in single-family homes production and in very benign climates, since large storage surface, weather exposed, causes great energy losses.

Finally, in collectors without concentration category, we find outdoor swimming pools solar collectors.

They are made of rubber, polypropylene or polyethylene; and incorporate in their manufacturing process substances that protect them from plastics natural tendency to degrade under ultraviolet rays action.

They also carry other additives to protect them from chemical agents used in pool water purification. They have an acceptable night frosts resistance.

They are used mainly to heat pools water and thus be able to prolong its use for several more months.

These collectors do not have cover, neither with housing nor with insulating material. They are constituted by naked plate collector. This is because working temperature will not exceed 30ºC in any case and at this low temperature, radiation and conduction losses are very small, making it possible to dispense with covers and insulation.

It is not necessary to use any type of heat exchanger or accumulator, because pool water flows directly through collectors.

They need a frame because they are usually not rigid, but they can also be placed directly on a roof, or even on the ground. By being flexible, absorb surface irregularities on which they rest.

These equipment enjoy an approximate 10 years lifespan. They need little maintenance and there is little risk of corrosion, as they are synthetic.

The second major group is that of solar collectors with concentration.

Its most common use is not at domestic level but in thermoelectric plants and facilities that work at medium and high temperature.

These collectors concentrate the solar radiation received in a very small surface receiving element (a point, a line).

Being smallest receiver and concentrated radiation, it allows a better solar energy absorption.

They are capable of providing temperatures above 300 ° C with good yields.

Concentration collector plants generate high temperature steam for industrial processes and to produce electricity.

There are concentration collectors of various types (tower, cylindrical-parabolic, Stirling engine).

Nevertheless, all of them have in common that they demand to be equipped, to be efficient, with a tracking system that allows them to remain constantly located in best position to receive the Sun’s rays throughout the day.

One of the drawbacks of most concentration collectors (and especially the cylindrical-parabolic) is that they only take advantage of Sun direct radiation, that is, they only take advantage of solar rays that actually hit their surface. They are not able, on contrary, to capture diffuse solar radiation.

Therefore, they are not convenient in climatic zones that, although they receive an acceptable solar radiation amount, are relatively cloudy. They are only effective in authentically sunny áreas.

This content was extracted from the Solar Thermal Energy Technical-Commercial Manual and is part of Solar e-learning.

All you need is Sun. All you need is Sopelia.